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Punches, Dies, & Drill Bits for Angle Line

Punches & dies, and drill bit options for your Angle Line

angle line At Ocean Machinery we are committed to providing you as many options as possible with regard to your punch and die selections as well as your drill bit options for your Ocean Clipper CNC Angle Line.

 

1. Punch Options

angle line The Ocean Clipper CNC Angle Line uses standard off-the-shelf punches and dies available from several sources. Ocean machinery stocks a complete range of punches and dies from Peddinghaus for immediate delivery.

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angle line Call for sizes, pricing and availability - Call 800 286 3624 today

 

2. Drill Bit options

angle line The Ocean Clipper CNC Angle Line uses standard off-the-shelf tapers shank twist drills and insert drills available from several sources. We stock a full range of drill bits and insert drills from several manufacturers, including

angle line If you are not sure whether to use Twist Drill bits or Insert Drill Bits on your Drill Line, please take a look at  The Big Debate - Insert Drill Bits vs. Twist Drill Bits below.

angle line Ocean Machinery stocks the following brands of drill bits for your drill line. We are able to ship directly from our warehouse to your shop, and if you get in your order before 4pm EST we will normally be able to ship the same day.

angle line Ocean Machinery's huge buying power results in the lowest cost per drill to  our customers.

angle line Call us for prices too low to list on the web.

angle line We have special incentive programs for our loyal drill bit repeat customers. Call to find out how you can save big on repeat orders.

angle line Call Ocean Machinery at 1-800 286 3624 today to order your drill bits for your Ocean Avenger or other CNC Beam Drill Line.

1. Ocean PENETRATOR COBALT Twist Drill Bits - Taper Shank
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angle linesangle lines These Cobalt drills are the newest drill bits on offer, and are made specifically for CNC Beam Drill Lines.

angle lines We tested this drill bit in early August 2006 and drilled 490 holes in 1 hour. We also drilled more than 500 holes and the drill was still drilling holes at less than 8 seconds per hole.

angle lines Click here to see the Ocean PENETRATOR Cobalt Drill Bit video
 

angle lines The Ocean PENETRATOR Drill Bits even arrive from the factory pre-sharpened to 175 degrees with a split point. Unfortunately we are currently only able to offer the following diameters -  9/16", 11/16", 13/16" and 15/16".

They feature

  • Cobalt Steel - longer life - in our recent testing we were able to drill well over 500 holes before resharpening was required. Dramatically reduces costs.

  • Pre-sharpened to 175 degrees with raised tip - this is the ideal recommended tip for structural steel. No need for pre-sharpening.

  • It requires only a single-stage drill grinding procedure. This simplifies the resharpening and saves resharpening time

  • More than 500 holes between sharpenings (see video)

  • Should yield 50,000 holes per drill bit - Click here to view video.

  • Faster Drilling feed rates - The Ocean PENETRATOR works best at 7.1 in/min of feed rate - almost 20% faster than regular twist drill bits. This results in faster drilling times.

  • Chipbreaker point - eliminates long stringy chips that clog swarf bins and fly all over the shop.

  • It requires only a single-stage drill grinding procedure and saves resharpening time.

  • No grinding required on the exit of the hole with properly sharpened drills - dramatically reduces costs

  • Direct access to sophisticated technical support. Ocean Machinery provides you with direct access to the manufacturers' tech support hot-line.

Pricing - 13/16" costs $160.00

Call Ocean Machinery at 1-800 286 3624 today to order your drill bits for your Ocean Clipper, Ocean Avenger or other CNC Drilling Line.

2. Ocean PENETRATOR HSS Twist Drill Bits - Taper Shank

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angle lines Prior to the release of the Ocean PENETRATOR Cobalt, this used to be Ocean Machinery's most popular drill bit.

  • 5-3/4 to 6" of flute length

  • Available in Metric Sizes

  • Available in Extended Length (approximately 9-10" of overall drilling flute length.

  • Special coatings are available on Special Order

  • Available in 1/32" and 1/64" sizes (call Ocean for stock on hand)

  • Available up to 2" dia with #4 Morse Taper

  • Soon to be available pre-sharpened to 175 degrees with raised tip - ideal for structural steel. No need for pre-sharpening.

  • Currently supplied with 135 degree drill point (August 06). This drill must be pre-sharpened to 175 degrees prior to first use.

  • No grinding required on the exit of the hole with properly sharpened drills - dramatically reduces costs

  • Between 300 and 500 holes between sharpenings.

  • Should yield 30,000 holes per drill bit.

  • It requires only a single-stage drill grinding procedure. This simplifies the resharpening and saves resharpening time.

  • Faster Drilling feed rates - The Ocean Penetrator works best at 7.1 in/min of feed rate - almost 20% faster than regular twist drill bits. This results in faster drilling times.

  • Chipbreaker point - eliminates long stringy chips that clog swarf bins and fly all over the shop.

  • Direct access to sophisticated technical support. Ocean Machinery provides you with direct access to the manufacturers' tech support hot-line.

Pricing - 13/16" costs $140.00

Call Ocean Machinery at 1-800 286 3624 today to order your drill bits for your Ocean Clipper, Ocean Avenger or other CNC Drilling Line.

3. Cleveland HSS Twist Drill Bits - Taper Shank

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angle lines Big strong HSS twist drill  with substantial flute thickness - possibly the strongest HSS drill available

  • American Made

  • 6-1/2" of flute length

  • Extended lengths are available - Call Ocean for availability

  • Available in 1/32" and 1/64" sizes (call Ocean for stock on hand)

  • Available up to 2" dia with #4 Morse Taper

  • Supplied with 135 Degree drill point angle. This drill must be pre-sharpened to 175 degrees prior to first use.

  • No grinding required on the exit of the hole with properly sharpened drills - dramatically reduces costs

  • Between 300 and 500 holes between sharpenings

  • Should yield 30,000 holes per drill bit.

Pricing - 13/16" costs $168.00

Call Ocean Machinery at 1-800 286 3624 today to order your drill bits for your Ocean Clipper, Ocean Avenger or other CNC Drilling Line.

4. Nachi Cobalt Twist Drill Bits - Taper Shank

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angle lines Possibly the most well known drill bit on the market. This bit has proven itself in thousands of fabrication shops around the World

  • Made in Japan

  • 6-1/2" of flute length

  • Only available up to 1-1/2" dia with #4 Morse Taper

  • No Extended length drills available

  • Available in 1/32" and 1/64" sizes (call Ocean for stock on hand)

  • Between 300 and 500 holes between sharpenings

  • Should yield 30,000 holes per drill bit.

  • No grinding required on the exit of the hole with properly sharpened drills - dramatically reduces costs

  • Supplied with 118 Degree drill point angle. This drill must be pre-sharpened to 175 degrees prior to first use.

Pricing - 13/16" costs $158.00

Call Ocean Machinery at 1-800 286 3624 today to order your drill bits for your Ocean Clipper, Ocean Avenger or other CNC Drilling Line.

5. Allied Insert Drill Bits (Spade Drill Bits)- Taper Shank
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angle lines Insert Drill bits are also known as Spade Drill bits. Insert Drill Bits are well known to large fabricators. They eliminate the need for a drill sharpening machine.

  • American Made

  • Throw away inserts (T/A) screw into special insert holders.

  • Various drill point geometry and coatings are available

  • Metric sizes are available

  • Extended Lengths are available

  • Between 800 and 1,000 holes per disposable insert

  • No drill sharpening needed

  • Only available up 1-7/8" diameter

  • Access to great local technical support

  • You will need to grind the exit of the hole as the insert drill bits are radiused at the tip - this leaves a significant burr that must be ground prior to bolting.

  • Simple to change out inserts - Tips are priced individually but are sold in pairs

Pricing - 13/16" holder costs $176.20 (Morse taper #3)

             13/16" tips (150 degree point) cost $32 ea

             (pack of two $64.00)

Call Ocean Machinery at 1-800 286 3624 today to order your drill bits for your Ocean Clipper, Ocean Avenger or other CNC Drilling Line.

 

The Big Debate - Insert Drill Bits VS. Twist Drill Bits

We at Ocean Machinery are often asked by our customers what drill bits should they use - twist drill bits or insert bits? While we have always recommended and still recommend Twist Drill Bits, there have been significant strides in the recent past with regard to insert spade bits that are worth noting....

Insert Drill Bit (Spade Drill Bit ) Advantages

Insert Drill Bit (Spade Drill Bit )Disadvantages

angle line Savings – You avoid having to spend $10,000 on a drill grinder.
Convenience - They always have a perfectly ground structural point.

angle line Simplicity - They can just be discarded when dull and they are cheap to replace - around $30 every 800 - 1000 holes.

angle line Convenience - Nobody has to learn the art of sharpening drill bits.
 

angle line Cost - Insert Drill require holders for each drill size and you require at least two holders of each size.

angle line Cost - Insert bits definitely leave a burr on the exit of the hole, especially on lighter profiles and the fabricator must spend money on labor and consumables to grind the exit of the hole.

angle line Cost - If an insert breaks, the tool holder will be damaged and will have to be replaced - replacing tool holders is expensive.

angle line Cost - If the Torx head holding the insert is stripped you have to replace the tool holder - replacing tool holders is expensive.

angle line Cost – see worked costing example below.

Twist Drill Bit Advantages

Twist Drill Bit Disadvantages

angle line Savings – You do not need to grind the exit of the hole – save on non value added activity.

angle line Savings – Twist drill bits cost less than 1/10th the cost of insert drill bits – see worked costing example below.

angle line Convenience - It only takes a couple of hours to train an operator to be able to sharpen drill bits.

angle line Savings and Convenience -  you can purchase twist drill bits from any vendor – you are not locked into a particular supplier.

angle line Savings – No matter how badly you dull a drill point it can always be resharpened – in some cases you can also resharpen a broken drill bit.

angle line Inconvenience - You need to train an operator how to sharpen drills.

angle line Cost – you have to purchase a $10,000 drill grinder.
 

COSTING - Twist Drill Bits Vs. Insert Drill Bits

Costing Example

angle line Lets compare Twist Drill Bits and Insert Drill bits in the real life fabrication situation. We will just look at one example – 13/16” (the most commonly drilled hole diameter)

 angle line Lets first look at the cost of using twist drill bits that need to be resharpened

A. Twist Drill bits

  • 13/16” (18mm) Twist drill bit is typically $140.00
  • Need to have a minimum of two drill bits of each size so we can change out and re-sharpen one drill bit while the other one is drilling
  • Operator gets 300-500 holes per sharpening – let’s use 300 to be conservative
  • Operator gets approximately 100-150 sharpenings per drill bit – let’s use 100 to be conservative
  • Therefore – 300 x 100 = 30,000 holes per drill bit
  • Two drill bits = 2 x $140 = $280 – provides 60,000 holes

A. Cost to drill 60,000 holes is $280 consumable cost (plus the $10,000 capital of the sharpener which gets amortized over the life of the machine - There are many Rush 250 grinders in fabrication shops that are in excess of 10 years old).

 

angle line Now lets look at the cost of using Insert Drill Bits

B. Insert Drill Bits

  • 13/16” holder is typically $200.00
  • 13/16” T/A drill insert is typically $30.00
  • Need to have a minimum of two holders of each size so we can change out the inserts while we are drilling with the other holder
  • Operator gets 800 - 1,000 holes per insert – let’s use 800 to be conservative
  • Therefore we require 2 holders ($400) and 75 inserts ($2,250) to drill 60,000 holes

B. Cost to drill 60,000 holes is $400 + $2250 = $2650 consumable cost

 

Observation

The consumable cost is 9 TIMES more expensive using insert drill bits

angle line The above example is true for all drill sizes, but the cost differential increases with the size of the drill bit. This also does not take into account any replacement holders that need to be ordered when

  • The holder is damaged when an insert breaks while drilling
  • The holder is no longer usable when the insert screws strip off or seize
  • And it does not take into account the cost of grinding the exit of the hole.

angle line All of the above situations do occur in real life. Also note that as the drill diameter increases the cost of the holders can go up to as much as $800 each.

angle line It doesn’t take too much math to realize that in significantly less than one year you will have completely paid off the drill grinder from your savings in consumable costs and you will be well on your way to becoming a low cost producer.

 So what drill bit does Ocean Machinery recommend for beam lines?

angle line We believe that for now, based on current pricing from the various suppliers, the customer is better off with good quality twist drill bits and a good quality sharpener. Any one of the brands above will do a great job (Ocean Penetrator, Nachi or Cleveland).

angle line Of course, training an operator to sharpen drill bits properly is important, and we do a thorough job during the installation of the Avenger. We have trained hundreds of operators who totally get it and are able to resharpen bits in less than a couple of minutes.

angle line To assist our operators with their drill sharpening techniques we host online drill sharpening video tutorials on our Web Site.

 

 

 

Call Ocean Machinery today to get your free video and Literature on the Ocean Clipper CNC Angle Line - Call 1-800 286 3624 or (954) 956 3131 or complete our Ocean Clipper CNC Angle Line information request form.

 

Address 6720 NW 15th Way, Fort Lauderdale FL 33309 USA : Toll Free (800) 286 3624 : Tel (954) 956 3131 : Fax (954) 956 3199

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